DO-178B Level A Verification & Validation for Aircraft Engine Control Systems

๐Ÿ“˜ About the Client

A global aerospace engineering leader and Tier-1 supplier to major aircraft OEMs. The client develops advanced avionics and engine control systems for both commercial and defense aircraft, demanding uncompromising compliance with safety-critical software standards such as DO-178B Level A.

๐Ÿข Industry

Aerospace & Defense | Avionics | Embedded Systems | Safety-Critical Software | High-Tech Engineering

๐Ÿท๏ธ Project Title

Verification & Validation of Aircraft Engine Control Software โ€“ DO-178B Level โ€˜Aโ€™ Compliance

๐Ÿ“Œ Scope of Work

  • Conduct full-cycle Verification & Validation (V&V) for ADA-based embedded engine control modules
  • Migrate legacy RTRT test suites to the latest generation tools, ensuring zero regression
  • Automate unit testing, coverage analysis, and regression reporting using industry-standard scripting
  • Create audit-ready artifacts and traceability matrices aligned with FAA/EASA DO-178B Level A
  • Deliver under a fixed-cost model with a strict 16-week delivery window

โš ๏ธ Key Challenges

Challenge Description
โœ… Certification Compliance Required 100% coverage, MC/DC testing, and strict traceability per DO-178B Level A guidelines
๐Ÿ”„ RTRT Test Suite Migration Upgrade to the latest generation with zero performance or coverage regression
๐Ÿ›  Specialized Tech Stack Needed niche expertise in ADA, Green Hills Compiler, and Rational Test RealTime (RTRT)
โณ Fixed Time & Budget Delivery mandated within 16 weeks under a fixed-price engagement with no extensions

๐Ÿ’ก Solutions Implemented

Solution Area Details
๐Ÿงช Unit Testing Developed 350+ unit test cases to validate all control logic paths against the SDD
๐Ÿ” Test Migration Migrated 100% of legacy test cases to upgraded RTRT with zero loss in functionality or output
๐Ÿ” Traceability Matrix Established full traceability from requirements to test cases, in line with DO-178B Level A
๐Ÿ”ง Automation & Scripting Used PERL scripts for automation of test harness, regression cycles, and result loggingโ€”saved 120+ hours
๐Ÿ“‹ Certification Readiness Produced validation matrices, logs, and compliance checklists for DO-178B audit preparedness

๐Ÿ› ๏ธ Technology Stack

Layer Tools / Technologies
Programming Language ADA
Testing Tool RTRT (IBM Rational Test RealTime)
Compiler Green Hills Software (GHS)
Scripting PERL for automation of test execution, logging, and report generation
Standards FAA/EASA DO-178B Level A (highest safety-critical compliance)

๐Ÿค Suventureโ€™s Role as Strategic Partner

Suventure functioned as the exclusive V&V services provider, managing the end-to-end delivery of DO-178B testing and certification artifacts:

  • Assembled a dedicated team of certified avionics testing engineers and ADA experts
  • Authored and executed 350+ functional and structural test cases for embedded engine control modules
  • Ensured flawless migration to the latest RTRT generation with automated regressions and zero test failures
  • Delivered under a fixed-price model, maintaining complete transparency on schedule, scope, and cost
  • Created comprehensive DO-178B documentation (TRRs, traceability matrices, test logs, code coverage reports)
  • Supported client QA teams and auditors through pre-certification reviews and regulatory inspection readiness

๐Ÿ“ˆ Results Achieved

Key Metric Result
โœ… On-Time Project Delivery Delivered 100% of scope within 16 weeks under strict fixed-price terms
๐Ÿ” Traceability Compliance Achieved 100% requirement-to-test coverage, verified via audit trail
๐Ÿ”„ Zero Regression 0% test failures during or after RTRT test suite migration
๐Ÿ“‰ Manual Effort Reduction PERL scripting reduced 30%+ of manual test effort, saving 2 weeks QA time
โœˆ๏ธ Certification Preparedness Client achieved DO-178B Level A readiness, passed audit with minor revisions
๐Ÿ’ผ ROI Estimated $200,000+ savings from automation, predictable cost, and audit readiness

 

๐Ÿ’ฌ Client Testimonial

โ€œSuventure brought both technical excellence and a deep understanding of DO-178B standards. Their team executed the V&V work with precision and professionalism. The project was a critical success factor in our product certification, and Suventure exceeded expectations at every step.โ€
โ€” Director of Software Engineering, [Confidential Aerospace Client]

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Suventure company logo with tagline Yes to Possibilities representing next generation technology.
Suventure company logo with tagline Yes to Possibilities representing next generation technology.
Suventure company logo with tagline Yes to Possibilities representing next generation technology.
Suventure company logo with tagline Yes to Possibilities representing next generation technology.
Suventure company logo with tagline Yes to Possibilities representing next generation technology.
Suventure company logo with tagline Yes to Possibilities representing next generation technology.